System Overview

Periodic Maintenance Table

Service Routine	Day	Month	6 Month	Year
General
Cleaning: IR Emitter		*		R
Visual Check: WiringRoute	*			R
Visual Check: SafetyFencing	*			R
Visual Check: Debris/clutter	*
Manual Cart Readiness(charged)	*
Manual Cart Readiness(inspect)		*
Robot
Air Pressure Regulator Water Drain		R
Cleaning: EoA / BoA Sensor		R
Cleaning: Gripper		R
Kawasaki Annual Maintenance				*
Racks
EmpyAir Compressor Water Tank(Under Rack)			R
Cleaning: Charger Air Filter		Note	R	R
Inspect Power Brushes for Signs of Damage			Note	*
Replace: Low Voltage Panel Air Filter			*	*
Replace: Air Compressor Replacement				*
Inspect: Charger 480V Quick Connections				*
Inspect: Retention Brackets				*
Visual Check: Brush / Rack Rails(photo audit)				*
Inspection: Brush Bracket Assembly (back side)				*
Safety System
Floor Scanner(s)Functionality	*		*	R
EmergencyStop(s)Functionality			*	R
HallwayLight Curtain Functionality			*	*
Robot Light Curtain Functionality	*		*	*
Rack Door Lock(s)Functionality				*
Cradles
Visual Check: DM Code(photo audit)		*
Cable Check(Power / BDI)			*	R
Cleaning: IR Sensor(batteryside)			*	*
Inspection: Brush Bracket Assembly (back side)				*
Visual Check: Retention Bracket				*
Visual Check: Brush / Rail Check(photo audit)				*
Batteries
Visual Check: DM Code(photo audit)		*
Visual Check: Pin / Plate(photo audit)		*

Legend:

*: Recommended Maintenance – Inspect / Replace

R: Required Maintenance

note

Inspect as necessary based on the installed environment.

Maintenance Time Budget

The following is an approximate breakdown of the time to complete the tasks of each maintenance interval.

Daily Checks

Time t

• Complete: 10 minutes.

• Visual Checks ..................................................................... 3 minutes

  • Wiring Neat & Tidy

  • o Fencing In-Place and Secure o Debris / Trash Removed

• Manual Cart Charge Check ....................................... 2 minutes

• Basic Safety System Function Check ................. 5 minutes

  • Floor Scanner Trip / Reset

  • o Light Curtain Trip / Reset

  • Emergency Stop Trip / Reset

Monthly Maintenance

Time t

• Complete: 35 minutes.

  • Air System Water Drains (2) ...................................... 5 minutes

  • Robot EoA Tool Wipe-down / Dusting ............... 5 minutes

  • Phot

• Audits ...................................................................... 10 minutes

  • DM Codes

  • o Battery Pin Plates (Computer / Remote)

  • Manual Cart Readiness Inspection ...................... 15 minutes

note

• _ Monthly tasks may take longer if charger filter maintenance needs to be performed._

• Each rack has approximately 10 chargers installed with an estimated time of 3-5 minutes per charger.

• If air filter cleaning is required monthly due to airborne contaminants, the total time required is 50 Minutes PER RACK.

6-Month Maintenance

**Time t

• Complete:** 60 minutes per rack + 4 minutes per cradle.

• Charger Air Filters ........................................................... 50 minutes per rack

• LV Panel Air Filter ............................................................ 10 minutes

• Cradle Maintenance ...................................................... 4 minutes per cradle o Cable Check o IR Receiver Wipe Down

note

_ If higher than usual brush temperature occurs, charger brush maintenance may be required. This maintenance procedure adds 5 minutes per sleeve (or 60 minutes per rack)._

Annual Maintenance - 15 Hours

Due to the unique nature of the Annual inspection, the time required is not added to previous events. It is anticipated that this maintenance will coincide with an annual facility maintenance shutdown.

• Detailed Visual Checks ............................................... 15 minutes o Wire Routing / Chaffing o Safety Fencing o Bollard Health

• • Annual Robot Maintenance* .................................... 4 hours • Annual Safety System Function Checks .......... 1 hour • Air Filters................................................................................ 2 hours o Chargers o Electrical Box

• • Air Compressor Change .............................................. 30 minutes • Rack Inspections ............................................................. 2 hours • Cradle Inspections ......................................................... 8 hours • Phot

• Audits ...................................................................... 60 minutes

  • Service performed by Kawasaki Service Technician

Maintenance Task Instructions

This section details the above maintenance tasks. They are sorted by frequency and should be followed closely to ensure proper RoboSwap operation.