| 1 | Version ........................................................................................................................................................ 2 |
| 2 | Contents ..................................................................................................................................................... 3 |
| 3 | Definitions / Labels / Warnings .......................................................................................................... 5 |
| 3.1<br>System Labels ................................................................................................................................................................... 5 |
| 3.2<br>Cradle Labels ..................................................................................................................................................................... 7 |
| 4 | Operation .................................................................................................................................................. 8 |
| 4.1<br>Theory of Operation ...................................................................................................................................................... 8 |
| 4.2<br>Diagrams and Terminology ..................................................................................................................................... 8 |
| 4.2.1 Definitions ............................................................................................................................................................................................... 8 |
| 4.2.2 PowerHive Layout / Terminology ............................................................................................................................................ 9 |
| 4.2.3 HMI Overview ........................................................................................................................................................................................ 9 |
| 4.3<br>Completing a Battery Reload ............................................................................................................................... 10 |
| 4.3.1 Parking the Forklift ......................................................................................................................................................................... 10 |
| 4.3.2 Initiating the Reload ....................................................................................................................................................................... 11 |
| 4.3.3 During the Reload ........................................................................................................................................................................... 13 |
| 4.3.4 E-Stop: ...................................................................................................................................................................................................... 13 |
| 4.3.5 Finishing the Reload ...................................................................................................................................................................... 14 |
| 4.3.6 Important Notes ............................................................................................................................................................................... 14 |
| 4.4<br>Troubleshooting ............................................................................................................................................................ 15 |
| 4.4.1 Emergency Stop Faults ............................................................................................................................................................... 15 |
| 4.4.2 Floor Scanner or Light Curtain Fault ................................................................................................................................. 15 |
| 4.4.3 Non-Resettable Fault .................................................................................................................................................................... 15 |
| 5 | Cradle Operation ................................................................................................................................... 16 |
| 5.1<br>Orientation ........................................................................................................................................................................ 16 |
| 5.2<br>Controls / Indicators .................................................................................................................................................... 17 |
| 5.2.1 Cradle Power Button ..................................................................................................................................................................... 17 |
| 5.2.2 Pack Power Button ........................................................................................................................................................................ 18 |
| 5.2.3 Battery Discharge Indicator (BDI) ....................................................................................................................................... 19 |
| 5.3<br>Using the Cradle ........................................................................................................................................................... 20 |
| 5.3.1 Returning Early (preferred) ...................................................................................................................................................... 20 |
| 5.3.2 Returning Late / Low SoC (avoid) ........................................................................................................................................ 20 |
| 5.3.3 Shutdown Warning System (SWS) ..................................................................................................................................... 20 |
| 5.3.4 Battery Lifespan Considerations ......................................................................................................................................... 20 |
| 5.3.5 Storage ................................................................................................................................................................................................... 20 |
| 6 | Troubleshooting ..................................................................................................................................... 21 |