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Appendix

Installation Checklist​

  • Locate and square robot plate on the ground using the nearest walls. Refer to installation drawing for correct plate orientation.

  • Using floor templates, mark the rack feet locations based off the robot plate location. Rack configuration will vary. Refer to installation drawing.

  • Lift and move racks into position marked on the floor. Refer to installation drawing for rack configuration.

  • Drill and install two (2) – 3/8” concrete anchors per rack foot.

  • Drill eleven (11) robot anchor holes using plate as drill guide.

  • Install concrete anchors using Hilti adhesive gun. Let adhesive cure a minimum of 1.5 hours before torquing anchor nuts.

  • Torque anchor nuts.

  • Lift and install robot onto base plate. See installation drawing for correct orientation.

  • Torque robot bolts.

  • Install fencing around system. See system level installation and fencing drawings for details.

  • Install hallway fencing (if applicable)

  • Install hallway wire tray.

  • Install robot opening wire tray.

  • Electrically connect primary rack to secondary rack (2 connection cables)

  • Electrically connect primary rack to additional secondary rack (if equipped)

Install safety system components (with wiring back to low voltage panel):

  • Hallway light curtains (installation will vary depending on post-mount vs wall-mount)

  • Align curtains with laser tool before covers are installed.

  • Hallway light curtain covers (varies by post-mount vs wall-mount)

  • Install plastic cable raceway along wall (if not installing hallway fence)

  • Robot light curtains

  • Two (2) floor scanners (installation will vary depending on rack layout)

  • Base of robot camera

  • IR blaster assembly

  • Hallway camera

  • External estop (opposite end of hallway from HMI)

  • Manual cart removable panel safety switch (see installation drawing for location)

Install remaining system electronics (with wiring back to low voltage (LV) panel):

  • Parking assist light (installation location can vary based on customer)

  • System health stack light

  • Three (3) red lights (2 across hallway, 1 across robot opening indicating path of light curtains)

  • Security cameras (typically one facing HMI, and one behind robot facing the robot opening)

  • Operator pressure pad (with perimeter trim kit)

  • Bundle all excess wiring neatly underneath LV panel

  • Install black covering along cable routing paths

Install robot connections:

  • Three (3) main robot cables

  • Robot communication cable

  • Pin presence cable

  • Rubber hose for air

  • Install cable covering along floor

Install final hallway and closeout components:

  • Hallway floor tape and various floor labels

  • Traffic flow and operator instruction placards on fencing/wall

  • Adhesive decals on light curtain covers

  • Rack outer closeout panels (varies by rack configuration)